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Aeolus Blades
2004-2005


Mechanical Engineering
Senior Design Project

 

Please read: Disclaimer

 
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Project Updates


Many of our updates have associated pictures in the Event Pictures section.

 

 23-Mar-05 to End of Project

  • Received performance data from client
  • Final website update to be completed by April 11, 2005
     

 06-Mar-05 to 22-Mar-05

  • Putty and sanding completed to achieve a better surface finish
  • Painting of blades completed by Gaski Boats
  • Mechanical testing of our blades completed
  • Passed inspection
  • Built crate in which to ship our two blades plus a fiberglass blade to the Atlantic Wind Test Site (AWTS)
  • Shipped blades to AWTS via Day & Ross truck
  • Visited AWTS on PEI and successfully installed our blades on a Wenvor wind turbine
  • Awaiting performance data from client
     

 25-Feb-05 to 06-Mar-05

  • Both blades have been assembled
  • Fiberglass application has been completed by Gaski Boats
  • Sanding and preparation for paint application is in progress
  • Trip to Atlantic Wind Test Site scheduled for the weekend of 18- to 20-Mar-05
     

 09-Feb-05 to 24-Feb-05

  • Completed machining all four billets at Mattatall Signs
  • Added carbon fiber strips to top and bottom surfaces of each billet, using a vacuum-bag technique
  • Glued one blade together (after installation of the lightening rod and cable)
  • Confirmed Gaski Boats as outside source for fiberglass application and painting
  • Faring in preparation for fiberglass application is in progress
     

 01-Feb-05 to 08-Feb-05

  • Set up first billet at Mattatall Signs and worked out bugs in NC-file; roughing near completion
  • Planed billet to new depths to reduce machining time
  • Built two wood billets (top- and bottom-half sections of the blade)
  • Received carbide tool bits
     

 15-Jan-05 to 31-Jan-05

  • Engineered wood arrived on 31-Jan-05
  • Built a polystyrene billet as a 'practice' model
  • Built 16-foot table as a flat surface to support wood billets while epoxy cures
  • Completed finite element analysis of final blade design
  • Completed manufacturing model
  • Completed billet model
  • Verified functionality of our NC-files at Mattatall Signs using LVL sample sections
     

 01-Jan-05 to 15-Jan-05

  • Submitted Build Proposal
  • Ordered engineered wood - specifically Microllam (LVL) strips - from Trus Joist (Georgia, US)
  • Verified compatibility of our NC-files with the AXYZ Automation router at Mattatall Signs (Burnside Industrial Park)
     

 End of Fall Term to 31-Dec-04